What are the benefits & application possibilities with the HAINBUCH SYSTEM?

The HAINBUCH SYSTEM adapts to your workpiece. It allows you to clamp 1,000 different workpieces and gives you everything you need for complete machining.

You need only one basic clamping device – a chuck or a stationary chuck that remains on the machine. For O.D., I.D., jaw or magnetic clamping, or clamping between centers you then use adaptations – without having to accept any compromises.

The workpiece defines the adaptation and converts your basic clamping device for the particular application. This incredible solution reduces set-up time substantially, while increasing flexibility and making it possible to easily squeeze in short-term jobs.

You will therefore be optimally prepared for every clamping situation – whether in turning, milling or grinding.

 

Application & benefits of the HAINBUCH SYSTEM

SE and RD variants in comparsion

SE variant [hexagon]

The TOPlus version with hexagonal geometry offers a 25% increase in holding force, relative to the round variant and unique rigidity – thanks to full-surface contact of the clamping element in the clamping device body.


Additional benefits over the RD variant

  • Higher metal removal rates, higher output, lower piece costs
  • Vibration dampening effect
  • Particularly efficient for difficult machining
  • Sealed against contamination from outside – low maintenance, consequently less machine downtime and increased process reliability. Particularly useful for fine-particle non-ferrous metals such as brass or even cast iron. Consequently also particularly well suited for stationary machining.
  • Optimal lubrication due to lubricating grooves in the chuck body
  • Full through-bore or top face run on the workpiece or front end-stop

RD variant [round]

The well-known SPANNTOP version with round clamping geometry has significantly higher holding force than conventional 3-jaw chucks and collets due to the pull-back effect and circumferential clamping.
 

Your benefits

  • High rigidity
  • Precise concentricity
  • Fast change-over
  • Full through-bore or top face run on the workpiece or front end-stop

Clever,

that there is more than 60 years of experience behind the core technology
 

TOPlus chuck with clamping head

  • Unique rigidity and parallel clamping
  • Concentric precision < 0.015 mm possible
  • Minimal inertia losses

Clever,

that you can change-over to I.D. clamping in just 1 minute
 

TOPlus chuck with mandrel adaptation MANDO Adapt

  • Vibration dampening due to vulcanized segmented clamping bushings
  • Extremely high clamping force even at the smallest clamping Ø
  • Large clamping range

Clever,

that jaw clamping is also possible with our chucks

 

TOPlus chuck with jaw module

  • Significant extension of the clamping range
  • Available in two sizes
  • Machining between the jaws is possible [milling or drilling]

Clever,

that something like this is even thought of
 

TOPlus chuck with face driver adaptation

  • Finished machining of the complete outer contour with one clamping set-up
  • Face driver power actuated from tailstock
  • Spring-loaded centers and hard metal face driver

Clever,

that end-stops are available and on hand
 

TOPlus chuck with vario end-stop system

  • Minimal time needed for set-up
  • End-stop depth can be variably adjusted in 1 mm increments
  • Face run out on the contacting end-stop part < 0.02 mm

Clever,

that the clamping device can be changed quickly
 

centroteX quick change-over system

  • Always the most suitable clamping device on the machine
  • Clamping device change-over in less than 5 min.
  • Machine-overlapping utilization of clamping devices

Clever,

that we does not »just« think about the clamping device
 

TESTit clamping force measuring device

  • Clamping force measurement for O.D. clamping and I.D. clamping
  • Can be used on rotating and stationary applications
  • Software for visualization and archiving of the measurement data

Clever,

that there is more than 60 years of experience behind the core technology
 

HYDROK stationary chuck with clamping head

  • Unique rigidity and parallel clamping
  • Minimal interference contour, ideal for 5-sided machining

Clever,

that you can change-over to I.D. clamping in just 1 minute
 

HYDROK stationary chuck with mandrel adaptation MANDO Adapt

  • Vibration dampening due to vulcanized segmented clamping bushings
  • Extremely high clamping force even at the smallest clamping Ø
  • Large clamping range

Clever,

that jaw clamping is also possible with our chucks

 

HYDROK stationary chuck with jaw module

  • Significant extension of the clamping range
  • Available in two sizes
  • Machining between the jaws is possible [milling or drilling]

Clever,

that more than one workpiece can be clamped simultaneously
 

HYDROK stationary chucks on a multiple clamping pallet

  • Multiple clamping in the most confined space
  • Simultaneous, parallel clamping with just two fluid connections
  • Location for depth end-stop

Clever,

that end-stops are available and on hand
 

Manual stationary chuck MANOK plus with vario end-stop system

  • Minimal time needed for set-up
  • End-stop depth can be variably adjusted in 1 mm increments
  • Face run out on the contacting end-stop part < 0.02 mm

 

Clever,

that the clamping device can be changed quickly
 

CENTREX pallet system

  • Always the most suitable clamping device on the machine
  • Clamping device change-over in less than 1 min.
  • Extremely high repeatability < 0,003 μm

Clever,

that we does not »just« think about the clamping device
 

TESTit clamping force measuring device

  • Clamping force measurement for O.D. clamping and I.D. clamping
  • Can be used on rotating and stationary applications
  • Software for visualization and archiving of the measurement data