Workpiece
Some examples of our many clamping solutions
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Savings
- Tool life is extended by 5 %
- Manufacturing with process reliability
Results / customer benefits
- Stable and reliable process for gear manufacturing
- Large opening stroke to ensure secure loading
Challenge
Workpiece: Bevel gear
Clamping task: I.D. clamping
Machining: Gear hobbing
- Generate the maximum clamping forces in the smallest installation space
- Maximum rigidity
- Suitable for mass production
Savings
- Reduction of the annual total investment for clamping devices by approx. € 10,000.00
Results / customer benefits
- Service life of the clamping device has been significantly increased
- High-precision change interface provided for clamping device change-over
Challenge
Workpiece: Gears
Clamping task: I.D. clamping
Machining: Milling of the gear teeth
- Mass production of small gears
- Different clamping diameters must be interchangeable
- Long service life of the clamping device
Savings
- Higher feed rates possible | Time savings: 35 %
Results / customer benefits
- Run-outs between centers within 3 μm
- Center must only be aligned once
Challenge
Workpiece: Tube shaft
Clamping task: Compensating I.D. clamping as torque entrainment
Machining: Grinding of the outer contour
- Inner contour as clamping reference with run-out error to the centers
- Run-outs between centers within 5 μm
- Guided rotation must be position-compensating
Savings
- Overall process time reduced by approx. 15 %
- Waiting time between the processes reduced to »0«
Results / customer benefits
- Adjustable eccentric mandrel with maximum eccentric dimension of 1 mm
- Complete machining of the workpiece with one machine
Challenge
Workpiece: Eccentric sleeve
Clamping task: I.D. clamping
Machining: Turning
- Eccentric mandrel adjustment via the C-axis
- Centric and eccentric machining
- Clamping of different workpieces with one mandrel